Glass-Fused-To-Steel (GFS)

Glass-Fused-To-Steel (GFS)

Glass-Fused-To-Steel (GFS)

Site preparation & Installation :

Cut Slot Foundation
1. Material:

A ring beam foundation is made from reinforced concrete, which is essential for supporting the structural loads effectively.

2. Depth Considerations:

The depth of the ring beam is determined based on factors such as allowable soil-bearing pressures and topographical conditions. It is essential to analyze these variables to ensure the ring beam is appropriately designed for the site.

3. Sand Pad Requirements:

The sand pad should be level, stable, and free from sharp edges.

4. Design Considerations:

The foundation should be designed to accommodate various loads, including wind loads, seismic loads, and earthquake loads. These loads must be factored into the design to ensure the structure remains stable under all conditions.

The cut slot foundation is a key structural feature in GFS (Glass-Fused-to-Steel) and SST (Stainless Steel) tanks, ensuring stability and proper sealing during installation and operation.

  • Cut Slot Depth & Width: The slot is typically 170mm deep and 350mm wide, providing secure anchorage and preventing movement or shifting of the tank.

  • Periphery Placement: Located around the tank's perimeter, the slot helps evenly distribute weight and pressure, preventing localized stress and ensuring stability.

  • Secondary Concreting: After installation, concrete is poured into the slot to lock the tank in place, prevent settlement, and seal out moisture, safeguarding against corrosion and structural weakening.

Shubham Tanks along with its partner manufacturing facility in China, provides the superior Glass-Fused-To-Steel (GFS) technology for tank construction, offering unmatched durability and performance compared to traditional welded or concrete tanks. Our partner facility is one of the few global companies providing original glass fused tanks where glass is fused at 850 - 900 degree C. This innovative technology combines the strength and flexibility of steel with the corrosion resistance of glass, ensuring long-lasting, maintenance-free service even in the harshest environments.

Key Features:

● Durability:
The combination of steel and glass extends the life of tanks compared to conventional welded or concrete tanks. These tanks provide a reliable service with minimal corrosion or wear.

● Corrosion Resistance:
The glass coating, applied to both the inside and outside surfaces of the tank, protects against corrosion, making them ideal for use in aggressive environments, such as effluent treatment and biogas applications.

● Global Expertise:
Our partner manufacturing facility is Asia’s largest manufacturer of enameled steel plates and together there are over 5000 tanks constructed and operational globally over the past 15 years.

Applications:
GFS tanks are designed for a wide range of liquid storage applications, including:
● Effluent and Sewage Treatment
● Biogas and Bio-methane Generation
● Molasses and Other Ultra-Large Liquid Storage Solutions

Why Choose Glass-Fused-To-Steel Technology?

● Faster Construction Speed

● Real Glass fused tanks, as supplied by Shubham Tanks, provide high anti-
   corrosion performance(0.25~0.35mm.)

● Glass Coating Thickness

● PH Application Range:
Standard coating pH value from 3-11, well-suited for biogas applications. Special coatings are available for more aggressive environments (PH 1-4).

● Service Life:
With a service life exceeding 30 years, GFS tanks offer superior durability compared to concrete tanks.

● Quality Control Made Easy:
All components are prefabricated and assembled on-site, ensuring consistency and quality. This method eliminates reliance on workers’ skills and mood, delivering predictable and reliable results.

● Low Maintenance Cost:
GFS tanks require lesser maintenance as compared to conventional tanks due to their high yield strength steel and glass enameled coating. GFS tanks are built to withstand wear and tear without the need for regular maintenance.

● Aesthetic Appeal:
In addition to their functionality, GFS tanks enhance the visual appeal of your facility. They offer a clean, modern look that adds value to your plant.

● Cost-Effective Solution:
GFS tanks are more cost-effective than concrete or welded tanks, with lower installation costs and faster construction times, providing greater value over the long term.

● Available Sizes:
Our Glass-Fused-To-Steel tanks are available in sizes ranging from 100 m³ to 10,000 m³, making them suitable for a wide range of storage needs.